2019 Zalkin Capper 10 Head Rotary Capping Machine Type CA10/480 - TPV3

GENERAL DESCRIPTION

 Pitch circle diameter: 480 - Pitch: 150.80

 Conditioning environment: food

 Product to be capped:

 Direction of the feed: right/left (counter clockwise)

 Layout: N°1232379

 Material: made of stainless steel 304 L on guard turret, bottle carrier plate, shaft and starwheel

bearing, head-carrier, lower sleeve, central shaft, upper frame, top plate, collars and spacers

 Maximum output: 19800 Bph

 Cam: with sealing profile – pick and place - stroke 100 – Material: Polyamide

 Heads slides: New Gen with no greasing

 Pick and place: cap transfer by starwheel with pegs (8 position)

 Electrical height adjustment gauge

 Greasing: centralized ,Vogel stainless steel

 Pneumatic components: FESTO

GUARD

Protective guard (Polycarbonate with stainless steel frame) with 2 front doors and 2 back doors.

ELECTRICITY

 Power supply : Three phases network 415 V - 50 Hz

 Control circuit voltage: 24 Vdc

 TSEIN Control box with « L » shape, on infeed side

 Dimensions: 800 x 1650 x 400 mm

 Operator interface on the side of the control box, front of the machine

 Machine speed controlled by ALLEN BRADLEY frequency inverter. Signal to drive the inverter

comes from the Ethernet network

 Ejection conveyor’s speed driven by ALLEN BRADLEY frequency inverter. Signal to drive the

inverter comes from the Ethernet network

 ALLEN BRADLEY security sensor on the guard’s doors

 ALLEN BRADLEY programmable security relays to drive emergency stops and security sensors

 Caps control in cap chute with SICK photocell:

- Detection at low point: machine stops when cap chute is empty

 Automatic mode driven by SICK photocells in upstream (lack of bottles) and downstream (bottle

jam) to allow the machine to automatically start/stop according to the quantity of bottles on the

conveyor

 Complete management of the machine with ALLEN BRADLEY PLC CompactLogix and ALLEN

BRADLEY HMI PanelView +7 (10 inches).

 Fallen bottles detection on infeed conveyor. Machine will stop in case of defect

 Caps presence on bottles checked with SICK photocell and angled caps checked with SICK optic

fiber.

 Ejection of non-compliant bottles, machine stop after X consecutive defects (can be programmed on

HMI) and operator called with red beacon

 5 colors PATLITE beacon to show the machine’s state

 FESTO solenoid valve for air cut on machine and cap sorter

 Caps presence on bottles checked with SICK photocell and angled caps checked with SICK optic

fiber.

 Ejection of non-compliant bottles, machine stop after X consecutive defects (can be programmed on

HMI) and operator called with red beacon

 5 colors PATLITE beacon to show the machine’s state

 FESTO solenoid valve for air cut on machine and cap sorter

HEADS

 10 sealing heads type TPV3 :

 10 lower parts with quick release system set for caps 100g Lipstick 800 Line - purple

 10 lower parts with quick release system set for caps 165g Lipstick 800 Line - yellow

EQUIPMENTS

• Glass jar 100gr Ø69*69 x 149.8 mm - purple

• Glass jar 165gr Ø85.7*85.7 x 150 mm – yellow

 Bottles gripping device by synchro power belt

 Equipments marking via engraving and color

 1 infeed scroll for 100gr format

 1 infeed scroll for 165gr format

 1 guiding rail in front of scroll

Set of transfer equipments for bottles including infeed starwheel, central starwheel, outfeed starwheel, front and back centrale guide rails (PEHD-MSOFT white):

 Bottle body equipments for jar 100gr / purple color plug - RAL 4008

 Bottle body equipments for jar 165gr / yellow color plug – RAL1018

CAP FEEDING DEVICE

• Plastic cap (to seal) Ø68.7*68.7 x h 50 mm

• Plastic cap (to seal) Ø84.3*84.3 x h 63 mm

7.1 Cap chute

 For caps 100 gr ø 68.7*68.7 x h 50 mm

 1 cap chute in “J” shape to connect to customers’ conveyor + 1 flat articulation + 1 caps dispenser with quick release